Sesimba rinoshandiswa zvakanyanya mundima yeindasitiri, mhepo yakamanikidzwa inomiririra 10% ~ 35% yehuwandu hwesimba rekushandisa mukugadzirwa kwemaindasitiri.96% yesimba rekushandiswa kweiyo compressed air system ndiko kushandiswa kwesimba kwemaindasitiri compressor, uye kushandiswa kwesimba kwepagore kwemaindasitiri compressor muChina kunodarika 6% yesimba rose renyika.Air compressor yekushandisa mari nemitengo yekutenga, mari yekugadzirisa uye mari yekushandisa simba, nedzidziso yehupenyu hwakazara kutenderera kuongororwa, mutengo wekutenga unoverengera chete 10%, nepo mutengo wesimba wakakwira kusvika 77%.Zvinotaridza kuti China inoda kuvandudza nesimba rekushandisa simba remhepo yakadzvanywa system ichiri kuita maindasitiri nekugadzirisa hupfumi.
Nekudzika kwekunzwisisa kwekumanikidzwa kwemhepo uye simba rekuchengetedza uye kuderedza emission zvinodiwa zvemabhizinesi, zvinokasira kusarudza tekinoroji yakakodzera kune iripo sisitimu yekuchinja-yekuchengetedza simba kwave kuwana yakanakisa-yekuchengetedza simba mhedzisiro.Mumakore maviri apfuura, tsvakiridzo yemabhizinesi eChina maindasitiri yakaratidza kuti kudiwa kwekugadzirisa simba rekuchengetedza simba kunonyanya kunobva pane zvinotevera zvinhu zvitatu:
Air compressor simba rekushandisa rinoverengera yakawandisa chikamu chebhizinesi rekushandisa simba;compressed air system inopa kusagadzikana, kudzvinyirirwa kwekuchinja uye zvimwe zvinokanganisa pane yakajairika basa remidziyo;nekuwedzera kwechiyero chekugadzira, bhizinesi reiyo yekutanga compressed air system kuti ikwidze shanduko kuti ienderane nekukura kwekuda.Nekuda kwehunhu hweiyo bhizinesi compressed air system uye inoshanda-yekuchengetedza simba tekinoroji yakasiyana, kuitira kuvandudza mwero webudiriro yeshanduko, shanduko yekuchengetedza simba haigone kuitwa neupofu.Zvinonyanya kukosha kuti usarudze matanho akakodzera ekuchengetedza simba zvichienderana nekuongorora kwakakwana, kuedza uye kuongororwa kwehurongwa hwose.Vanyori vakaongorora uye vakaongorora maitiro uye chiyero chekushandiswa kwemamwe aripo uye ari kubuda ekuchengetedza simba matekinoroji nekuongorora kushandiswa kwemhepo yakamanikidzwa muhuwandu hukuru hwemaindasitiri emaindasitiri.
Sistimu Yekuchengetedza Simba Strategy
Zvichienderana nedzidziso yepneumatic system simba rekushandisa ongororo uye ongororo yekurasikirwa kwesimba, kutanga kubva kune akasiyana maficha ekuumbwa kwehurongwa, iwo ese matanho ekuchengetedza simba anotorwa seizvi:
Chizvarwa chemhepo yakamanikidzwa.Kugadziriswa kunonzwisisika uye kugadzirisa kwemhando dzakasiyana dzecompressor, optimization yemaitiro ekushanda, kutonga kwemazuva ese kwemidziyo yekuchenesa mweya.Kutakurwa kwemhepo yakamanikidzwa.Optimization yepipeline network kumisikidza, kupatsanurwa kweakakwira uye yakaderera kumanikidza kupa mapaipi;chaiyo-nguva kutarisa kwekugovera kushandiswa kwemhepo, kuongorora zuva nezuva uye kuderedzwa kwekudonha, kuvandudzwa kwekurasikirwa kwekumanikidza pamajoini.Kushandisa mweya wakatsikirirwa.Kuvandudzwa kwemasilinda ekutyaira dunhu, kushandiswa kwezvinhu zvinochengetedza simba zvakagadzirirwa indasitiri iyi, senge akakosha ekuchengetedza mweya mavharuvhu ekuvharisa masilinda muindasitiri ye electrolytic aluminium, pamwe nemhepo inochengetedza pfuti nemhuno.Compressor tsvina kupisa kupora.Kupisa kunogadzirwa panguva yekumanikidza kwemhepo kunodzoserwa nenzira yekutsinhanisa kupisa, nezvimwewo, uye inoshandiswa pakudziya kwekubatsira uye kupisa kwemaitiro, nezvimwe.
Chizvarwa chemhepo yakamanikidzwa
1 Single air compressor simba rekuchengetedza
Parizvino, iwo anonyanya kushandiswa emhepo compressors muindasitiri anonyanya kukamurwa kuita kudzokorora, centrifugal uye screw.Reciprocating type ichiri kushandiswa muhuwandu mune mamwe mabhizinesi ekare;centrifugal mhando inoshandiswa zvakanyanya mumabhizinesi emachira ane mashandiro akatsiga uye nekuita kwakanyanya, asi inowanzoitika kuvhiya kana system yekumanikidza yachinja kamwe kamwe.Matanho makuru ekuchengetedza simba anoshandiswa ndeaya: kuve nechokwadi kuchena kwemhepo inotengeswa kunze kwenyika, kunyanya mabhizinesi emachira kuita basa rakanaka rekufefeta kwakashata, kuitira kusefa huwandu hukuru hwemafiber mapfupi mumhepo.Deredza kupisa kwemhepo compressor inlet kuti uvandudze kushanda zvakanaka.Mafuta ekuzora kudzvanywa pane centrifuge rotor vibration ine simba rakakura, sarudzo yemafuta ekuzora ane antifoaming agents uye oxidation stabilizers.Teerera kumhando yemvura inotonhorera, inonzwisisika inotonhorera yekuyerera kwemvura, yakarongwa yekuzadzazve mvura.Iyo condensate discharge mapoinzi emhepo compressor, dryer, tangi yekuchengetera uye pombi network inofanirwa kuburitswa nguva dzose.Kuti udzivise kuputika kunokonzerwa nekuchinja kwekukurumidza kwekuda kwemhepo, nezvimwewo, teerera kugadzirisa bhendi yakaenzana uye nguva yakabatanidzwa yakagadziriswa neyuniti, uye edza kudzivisa kuderedzwa kamwe kamwe mukushandiswa kwemhepo.Sarudza matatu-nhanho macentrifuges ane zvinoshamisa-ekuchengetedza simba, uye edza kushandisa yakakwira-kudzvanya mota kudzikisa kurasikirwa kwemitsara uye kuchengetedza kukwira kwekushisa kwemhepo yekumanikidza chiteshi kwakadzikira.
Screw air compressor inoshandiswa zvakanyanya, iyo inotevera inotarisa pane screw air compressor control mode kuenzanisa muchidimbu: ongorora yazvino mhepo compressor kurodha / kuburitsa uye anogara achimanikidza kumanikidza kudzora matambudziko, anogona kupedzwa: kuvimba nemichina nzira yekudzora iyo inlet vharafu, kupihwa kwemhepo kunogona. kwete kukurumidza uye kugadziridzwa nguva dzose.Kana huwandu hwegasi huchiramba huchichinja, kudzvanywa kwekupa kunochinja zvakanyanya.Pure frequency control inoshandiswa kuenzanisa kuchinjika kwekushandiswa kwemhepo mufekitori nekuwedzera frequency converter kugadzirisa kugadzirwa kwemhepo kwemhepo compressor.Izvo zvakashata ndezvekuti iyo sisitimu inokodzera mamiriro ekuti kuchinjika kwefekitori kushandiswa kwemhepo hakuna kukura (kushanduka kuri 40% ~ 70% yemuchina mumwe chete wekugadzira mhepo uye simba rekuchengetedza simba ndiro rakanyanya kukosha).
2 Air compressor boka nyanzvi yekudzora system
Air compressor boka nyanzvi yekudzora sisitimu yave tekinoroji nyowani yemhepo compressor boka kutonga uye kuchengetedza simba.Iyo yekudzora sisitimu zvinoenderana nekudzvanywa kwekuda shanduko, Admiral kutonga kweakasiyana mhepo compressors kutanga uye kumira, kurodha uye kuburitsa, nezvimwewo, kuchengetedza sisitimu yakagara iri nhamba chaiyo uye kugona kwecompressor mukushanda.
Imba yekudzora sisitimu kuburikidza nekutonga kweiyo frequency inoshandura kushandura kumhanya kweimwe mhepo compressor mufekitori yakaderera-kudzvanywa gasi rekupa system kudzora iyo air compressor unit nguva yekugadzira gasi, inoenderana nefekitori yakaderera-kudzvanywa gasi rekupa system nediki. kuchinja kwehuwandu hwegasi.Kazhinji sarudza iyo mhepo compressor frequency shanduko shanduko, inoda kuve inyanzvi sisitimu yekuita yakazara bvunzo uye kuverenga kusarudza.Kuburikidza nekuongorora kuri pamusoro uye kuenzanisa, inogona kuwanikwa: mazhinji edu akadzvanywa mhepo system simba rekushandisa rine yakawanda nzvimbo yekuvandudza.Compressor frequency conversion shanduko inogona chete kuwana simba rekuchengetedza simba nekubatanidza nekushanda kweiyo bhizinesi rakadzvanywa mweya system, inoda kuongororwa zvizere uye kuongororwa nenyanzvi isati yashandiswa.Air compressor boka nyanzvi yekudzora system inonyanya kukodzera kune akawanda emhepo compressor anomhanya panguva imwe chete, kuitiswa kwedanho rekubatanidza gadziriro, inogona kunyatso kuzadzisa zvinodiwa nemabhizinesi.
3 compressed air drying process process
Parizvino, iyo inonyanya kushandiswa kuomeswa kwemhepo kuomeswa uye kugadzirisa michina yemabhizinesi ndiyo yemhando yefiriji, hapana kupisa kutsva mhando uye micro-heat regeneration composite mhando, iyo huru yekuenzanisa yekushanda inoratidzwa mutafura pazasi.
Kushandurwa kwesimba rekuchengetedza mutsara wekudzivirira kutevera nheyo dzinotevera: Kana iyo yepakutanga system yemhepo yakanyanya kuchena kurapwa, shandura kune yakaderera kuenzanisa kurapwa.Kuvandudza nzira yekuomeswa, kuderedza kudzvinyirira kurasikirwa kwehutano hwekuomeswa kwehutano (kurasikirwa kwekumanikidza pane yakaoma yemamwe masisitimu kusvika ku0.05 ~ 0.1MPa), kuderedza kushandiswa kwesimba.
Kutakurwa kwemhepo yakamanikidzwa
1 piping system piping system yajiang haifanire kudarika 1.5% yekushanda.Parizvino, zviteshi zvemhepo zvakawanda hazvina pombi dzepuraimari nedzechipiri, magokora akawanda asingakoshi uye mabhendekete, kudzokororwa kazhinji, uye kurasikirwa kwakanyanya.Mamwe mapaipi epneumatic akavigwa mugoronga uye haagone kutariswa kuti abuda.Kuve nechokwadi chekumanikidza system kudiwa mune chero mamiriro ezvinhu, vashandi vekutarisira mashandiro vanowedzera kudzvanywa kwehurongwa hwese ne 0.1 ~ 0.2MPa, vachiunza kurasikirwa kwekumanikidza.Kune yega yega 0.1MPa kuwedzera kwemhepo compressor exhaust pressure, kushandiswa kwesimba kwemhepo compressor kuchawedzera ne7% ~10%.Panguva imwecheteyo, kuwedzera kwekumanikidzwa kwehurongwa kunowedzera kubuda kwemhepo.Matanho ekugadzirisa magetsi ekuchengetedza simba: shandura pombi yehurongwa hwebazi kuita loop gadziriro, ita kupatsanurwa kwepamusoro uye kuderera kwemhepo yekupihwa kwemhepo, uye kuisa yakakwira uye yakaderera precision yekufashukira unit;shandura pombi nekupikisa kukuru kwenzvimbo panguva yekugadzirisa simba rekugadzirisa, kuderedza kupikisa kwepombi, uye kuchenesa mukati mepombi nekugeza asidi, kubvisa ngura, nezvimwewo, kuitira kuti rusvingo rwepombi ruve rwakatsetseka.
2 Leakage, leakage yekuona uye plugging
Kuwanda kwekudonha kwefekitori kwakakomba, huwandu hwekudonha hunosvika 20% ~ 35%, iyo inonyanya kuitika mumavharuvhu, majoini, matatu, solenoid mavharuvhu, tambo dzakabatanidzwa uye chivharo chemberi chesilinda yegasi-inoshandisa midziyo;zvimwe zvemidziyo inoshanda pasi pekudzvanyirira, inoburitsa otomatiki, uye inopedza simba kazhinji.Kukuvadzwa kunokonzerwa nekudonhedza kwemvura kunenge kusinga fungidzirwe nevanhu vazhinji.Zvakadai semotokari yemoto welding station yewelding slag mupombi yegasi inokonzerwa negomba diki re 1mm mudhayamita, kurasikirwa kwegore negore kwemagetsi kusvika 355kWh, inoda kuenzana nemagetsi maviri emhuri yemhuri yegore negore.Matanho ekuchengetedza magetsi: Isa yekuyerera kuyerwa manejimendi system yepombi yekugovera gasi yemusangano mukuru wekugadzira kuti uone muganho wekushandiswa kwemaitiro.Gadzirisa maitiro ekushandisa gasi, kuderedza huwandu hwevhavha uye majoini, uye kuderedza kuvuza mapoinzi.Simbisa manejimendi uye shandisa maturusi ehunyanzvi pakuongorora nguva dzose.Muchidimbu, mabhizinesi anogona kushandisa imwe nyanzvi yekuyedza michina yakadai seyakafanana yekuwana yakangwara gasi leakage detector, leakage point scanning pfuti, nezvimwe, kutora matanho ekudzivirira iyo yakamanikidzwa mhepo system kubva kumhanya, kuisa njodzi, kudonha uye kubuda, nekudaro ita basa rekugadzirisa. uye chikamu chinotsiva basa.
Kushandisa mweya wakatsikirirwa
Pfuti dzemhepo dzinoshandiswa zvakanyanya mukugadzira kupedzisa maitiro, machining uye dzimwe nzvimbo dzekuita, uye kushandiswa kwemhepo kwavo kunosvika 50% yehuwandu hwemhepo inopihwa mune dzimwe nzvimbo dzeindasitiri.Mukati mekushandisa, pane zviitiko zvakadai sepombi yakarebesa yekufambisa mhepo, yakawandisa yekumanikidza, kushandisa pombi yemhangura yakatwasuka semhuno uye kuwedzera kusingatenderwi kwekumanikidza kwekushanda nevashandi vekumberi, izvo zvinokonzeresa kuraswa kukuru kwemhepo.
Chiitiko chisinganzwisisike chekushandisa gasi mumichina yepneumatic zvakare yakakurumbira, sekuona kana iyo workpiece yakanamatira panzvimbo yegasi shure kwekumanikidzwa kwekuona, vacuum generator gas supply, etc. Zun isina kuvhiringidzwa gasi rekupa chiitiko kana isingashande.Matambudziko aya aripo kunyanya mumatangi emakemikari nemamwe gasi anoshandiswa kusanganisa, uye mukugadzira matayi, senge stereotypical inflation.Matanho ekugadzirisa magetsi ekuchengetedza: Kushandiswa kwemidziyo mitsva yepneumatic nozzle inochengetedza simba uye pfuti dzemhepo.Kushandiswa kwehunyanzvi hwepneumatic michina mumaindasitiri chaiwo, senge indasitiri yealuminium kusimudzira kushandiswa kweshelling cylinder yakakosha inochengetedza mhepo.
Air compressor tsvina kupisa kupora
Zvinoenderana nehupenyu hwese kuongororwa kutenderera, 80% ~ 90% yesimba remagetsi rinoshandiswa nemhepo compressor rinoshandurwa kuita kupisa uye kuparara.Kugoverwa kwemagetsi kupisa kushandiswa kwemhepo compressor kunoratidzwa mumufananidzo uri pasi apa, kunze kwekupisa kunopisa kune zvakatipoteredza uye kuchengetwa mumhepo yakamanikidzwa pachayo, iyo yakasara 94% yesimba inogona kushandiswa nenzira yemarara ekupisa.
Tsvina kupisa kudzoreredza kuri kuburikidza nekupisa kupisa uye dzimwe nzira dzakakodzera dzemhepo compression process kupisa kudzoreredza kunoshandiswa kupisa mhepo kana mvura, yakajairika kushandiswa senge yekubatsira kudziyisa, process heat uye boiler make-up mvura preheating.Nekuvandudzwa kwakanaka, 50% kusvika 90% yesimba rekupisa rinogona kudzoserwa uye kushandiswa.Kuiswa kwemidziyo yekudzosa kupisa kunogona kunyatso kudzora tembiricha yekushandisa yemhepo compressor pane yakanyanya tembiricha yekushanda, kuitira kuti mafuta ekuzora ashande mamiriro ari nani, uye vhoriyamu yekuburitsa yemhepo compressor inowedzera ne2% ~ 6%.Kune mhepo-yakatonhorera mweya compressor, unogona kumisa kutonhora feni yemhepo compressor pachayo uye kushandisa inotenderera yemvura pombi kudzorera kupisa;mvura-yakatonhorera mweya compressor inogona kushandiswa kupisa mvura inotonhora kana nzvimbo yekudziya, uye chiyero chekudzorera i50% ~ 60%.Waste kupisa kupora maererano nemagetsi kudziyisa midziyo inenge isina simba rekushandisa;maererano nemafuta emagetsi emagetsi zero emissions, inzira yakachena uye ine hushamwari hwekuchengetedza simba.Zvichienderana nedzidziso yekurasikirwa kwesimba kuongororwa kweyakamanikidzwa mhepo system, iripo isinganzwisisike gasi kushandiswa kwechiitiko uye matanho ekuchengetedza simba ebhizinesi anoongororwa uye akapfupikiswa.Mubhizinesi rekuchengetedza simba shanduko, yekutanga kune akasiyana masisitimu kuita yakadzama yekuyedza uye ongororo, pahwaro hwekuti kushandiswa kwematanho akakodzera ekugadzirisa kuzadzisa zvibodzwa zvekuchengetedza simba, kunogona kuvandudza kushanda zvakanaka kweiyo yose yakamanikidzwa mhepo system.
Nguva yekutumira: Mar-02-2024
